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Explore Our Manufacturing Processes

Where innovation meets production

Cutting-Edge Production Foundry

Established in 1961, we take pride in being one of the largest manufacturer of engine blocks and heads in India. Nestled within our world-class infrastructure lies a cutting-edge foundry equipped with modern Moulding lines, Core making cells, and Fettling cells. Built with In-house capabilities for Design, Product development, Pattern Manufacturing, and Machining. We ensure top-notch quality and precision in every component we produce. Join us on journey of innovation and excellence in casting manufacturing.

Explore our Manufacturing Plants

Infrastructure – Sand Plant

Infrastructure – Sand Plant

Experience seamless sand handling with our 120 MT/hr sand system from Kunkel Wagner, complemented by precise SCADA controls for optimal sand properties, and online moisture control for superior mould quality assurance.

Product Development

Product Development

More than 6 decades of expertise in manufacturing process design and development. A team expertise to unlock the potential of advanced engineering with our expertise in developing manufacturing processes and intricate product designs. Backed by state-of-the-art In house facilities for tool design and manufacturing of foundry tools, we ensure optimal precision and efficiency. Our profound understanding of cast iron material properties is complemented by cutting-edge resources, including Ma...

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Infrastructure – Core shop

Infrastructure – Core shop

Elevate your casting production with our Loramandi and Hansberg Robotic Core Cells, designed to create Siamese core packages with superior compaction for enhanced surface quality. Equipped with advanced robots and process automation for high volume products, our system reduces manual intervention, streamlining operations for greater efficiency and consistency. Implementing more innovative technology to revolutionize our manufacturing processes, delivering exceptional results while optimiz...

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Infrastructure – Moulding

Infrastructure – Moulding

Our Moulding line epitomizes innovation and efficiency in metal casting. With cutting edge automation and meticulous craftsmanship, we ensure the highest quality moulds for your casting needs. From intricate designs to large-scale production, our molding line delivers precision and consistency, every time.

Infrastructure – Melting and Pouring

Infrastructure – Melting and Pouring

Separate pouring facilities are available for SG iron products (My Pour – KW) This state of art equipment with significant production efficiency and capacity, allowing us to meet growing demands with ease.

Infrastructure – Fettling

Infrastructure – Fettling

Experience seamless perfection with our fettling services integrated into our product layout. Our specific fettling facilities, part of an automated line with Maus robot fettling, ensure precision and efficiency. Utilizing hanger type shot blast machines, we eliminate imperfections with ease. With In-House and outsourced fettling facilities, quality control remains unparalleled throughout production. Finally, our advanced painting booth adds the finishing touch, delivering flawless and ...

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Infrastructure – Inspection

Infrastructure – Inspection

Casting inspection begins with Coordinate Measuring Machines(CMM) to ensure precise measurements, followed by Boroscopic inspection to detect internal flaws, and conclude with a Pre-Delivery Inspection (PDI) to assess overall quality before shipment, seamlessly integrating these steps for through scrutiny.

Infrastructure – Machine Shop

Infrastructure – Machine Shop

Started in 2010, it has than 20 types of block and heads machined with more than 50+ CNC Machining centers like Mazak, Makino and 40+ SPM’s for précised operations. Machine shop infrastructure offers Cubing, Semi Machining, Fully Machined, Fully machined along with child parts assembly, Washing and Leak testing as per the customers requirement.