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Explore Our Manufacturing Processes

Where innovation meets production

Cutting-Edge Production

Every day, Ashok Leyland buses ferry the hopes, ambitions and laughter of over millions of world citizens. Every day, trucks large and small, in the hundreds of thousands, carry precious cargo through the veins of the countries, nurturing a rapidly growing economy. Every day, engines are powered on to drive a staggering array of activities in agriculture, marine applications and construction and industrial applications. Every day, our defence vehicles, a vital logistical limb of the Armed Forces, are engaged in proud service of our soldiers. Every day, there is a relentless demand on the shop floor of Ashok Leyland – second largest commercial vehicle manufacturer in India, the fourth largest manufacturer of buses and 10th largest manufacturer of trucks in the world. We create world class engines, chassis, full vehicle bodies and everything else in between. Since the very first day our ‘Mother Plant’ at Ennore was established, up to the setting up of our ninth facility in Pantnagar, in 2010, this is a responsibility we fulfill diligently and without compromise.

Explore our Manufacturing Plants

The Ennore 'Mother Plant', Tamilnadu

The Ennore 'Mother Plant', Tamilnadu

The Ennore 'Mother Plant', Tamilnadu Established in 1948

75 years ago, this is where everything started for Ashok Leyland. The years of wisdom integrates with new-age technology to create a world-class manufacturing unit and this is the Ennore plant. Set up in 1948 as Ashok Motors, the Ennore plant was started as an assembling unit for Austin cars. In 1955, Leyland Motors of the UK came in as an equity partner, and Ashok Leyland was born. This plant is spread over 121.9 acres, with 50.7 acres utilized by manufacturing shops and buildings. Over the...

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Hosur Plant 1, Tamil Nadu

Hosur Plant 1, Tamil Nadu

Hosur Plant 1, Tamil Nadu Established in 1980

Set up in the year 1980, it is Ashok Leyland’s second plant and its first aggregation unit. Today it is a center of excellence for engines. This plant is spread over 101.2 acres, with 44 acres utilized by manufacturing shops and buildings. Over the last 4 decades, it has evolved from an engine and chassis plant to a specialist in engine assembly. An entire ecosystem of facilities has grown around it, making it a comprehensive and world-class engine manufacturing unit. It is an engine-intens...

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Bhandara Plant, Maharashtra

Bhandara Plant, Maharashtra

Bhandara Plant, MaharashtraEstablished in 1982

Ashok Leyland’s Bhandara Plant was inaugurated in March 1982 to manufacture a range of commercial vehicles for goods and passenger applications. The plant is spread over 230 acres with 110 acres utilized by manufacturing shops and buildings. Over 50% area is under green cover with more than 2 lacs trees of 40 varieties planted. Bhandara Plant has many applauds to its credit including Golden Peacock award for Environment. Located centrally at India, the plant has progressively emerged as ...

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Alwar Plant, Rajasthan

Alwar Plant, Rajasthan

Alwar Plant, RajasthanEstablished in 1982

Ashok Leyland’s Alwar Plant was established in 1982, with facility for Chassis Assembly. The plant spreads over 14.25 lakh sq. m of which 1 Lakh sq.m of built-up area surrounded by rich greenery with more than fifty thousand trees and niche bio diversity. This plant holds the capacity to assemble 36000 chassis, 40000 sets of Axles and 24000 Cowls per annum. Apart from Chassis Assembly, the Alwar plant is a major warehouse for aftermarket needs which is catering to the demands of North India...

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Hosur Plant 2, Tamil Nadu

Hosur Plant 2, Tamil Nadu

Hosur Plant 2, Tamil NaduEstablished in 1994

Distinguished by its ability to handle a diverse range of vehicles, in record turnaround times, it is one of Ashok Leyland’s most versatile plants, and the winner of the Deming Award for excellence. Established in 1994, it is Ashok Leyland’s 5th plant. From its early days, a unit designed for versatility. This plant is spread over 234 acres, with 54 acres utilized by manufacturing shops and buildings. The uniqueness of Hosur 2 is that it is one of the only commercial vehicle manufacturing un...

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Ras Al-Khaimah Plant, UAE

Ras Al-Khaimah Plant, UAE

Ras Al-Khaimah Plant, UAEEstablished in 2009

Ashok Leyland (UAE) LLC is a subsidiary of Ashok Leyland Ltd, and is based in Ras Al Khaimah (RAK), United Arab Emirates. The plant has been in operation since 2009, and was set up to manufacture buses and trucks to the countries of Gulf Co-operation Council (GCC), and other markets of Middle East and Africa. The RAK plant marked Ashok Leyland’s first foray in setting up greenfield manufacturing facilities overseas, in line with its vision towards becoming a global CV player. The plant was t...

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CPPS Hosur Plant 3, Tamil Nadu

CPPS Hosur Plant 3, Tamil Nadu

CPPS Hosur Plant 3, Tamil NaduEstablished in 2001

It is Ashok Leyland’s sixth manufacturing facility, third at Hosur and first sheet metal stamping facility which is capable of supplying skin and bigger sheet metal panels for more than 90% of Trucks produced by Ashok Leyland. CPPS was established in 2001 and is located 45 kms from Bengaluru, Silicon Valley of India. It is spread across 92.72 acres (37.5 hectares) with manufacturing facilities and greeneries. Planting of 9,800 trees, rain water harvesting pond with capacity of 38 lakh liters, ca...

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Pantnagar Plant, Uttarakhand

Pantnagar Plant, Uttarakhand

Pantnagar Plant, UttarakhandEstablished in 2010

Situated at the foothills of the mighty Himalayan mountains, Ashok Leyland’s Pantnagar plant is an ultra-modern unit with well-rounded in-house facilities, award-winning quality control, and diverse human resources. Pantnagar is a fusion of youth, technology, and strategic integration. Established in 2010, Pantnagar has its genesis from the knowledge and experience gained from all the Ashok Leyland plants be it in design, architecture, processes, or technology. Pantnagar is highly integrate...

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VBCL Plant, Rajasthan

VBCL Plant, Rajasthan

VBCL Plant, RajasthanEstablished in 2001

VBCL plant was established in April 2021 as a 100 % subsidiary of Ashok Leyland to cater to Fully Built Bus Solutions. VBCL Unit is located at the Golden Triangle of Delhi-Jaipur-Agra and strategically connected to Delhi Mumbai Express way in a strategic town of Rajasthan between Delhi, Jaipur & Agra i.e.,170 Kms from Delhi and 150 Kms from Jaipur and 165 kms from Agra and is a part of National Capital Region (NCR). VBCL plant offers (Domestic & International) a range of buses from 1...

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